Medtronic

Process Engineers - 4 years +

In short

Medtronic is hiring a Process/Manufacturing Engineer (Senior or Principal level) in Humacao, Puerto Rico, to lead process development, optimization, and validation work in a regulated medical device manufacturing environment. The role involves equipment qualification (IQ/OQ/PQ), Lean/Six Sigma continuous improvement, DOE/SPC/MSA statistical methods, technology transfer, FDA/ISO 13485/GMP compliance, and risk assessment (FMEA/CAPA). Requires a Bachelor's degree in Engineering plus 4+ years of manufacturing engineering experience (Senior) or 7+ years (Principal), with close collaboration across Operations, Quality, R&D, and Supply Chain. U.S. work authorization sponsorship is offered only for Principal-level roles and above.

Careers that change lives start here
Medtronic is a global leader in healthcare technology with a Mission to alleviate pain, restore health, and extend life. Our 95,000 employees work across more than 150 countries to put patients first — developing innovative medical technologies that improve the lives of 72+ million patients each year. Your unique talents will help shape the future of healthcare while building a career grounded in purpose, growth, and impact.
A Day in the Life
A career at Medtronic is like no other. We're purposeful. We're committed. And we're driven by our Mission to alleviate pain, restore health and extend life for millions of people worldwide.
Join a high-impact manufacturing engineering team responsible for advancing production performance, product quality, and operational excellence. This role partners closely with Operations, Quality, R&D, and Supply Chain to develop, optimize, and scale manufacturing processes that support innovative medical technologies. The engineer will lead strategic process improvements, technology transfers, equipment implementations, and data-driven initiatives that enhance productivity, compliance, and product reliability.
Primary Responsibilities
•Lead the development, optimization, and sustainment of manufacturing processes to improve quality, efficiency, throughput, and yield.
•Drive continuous improvement initiatives using Lean Manufacturing, Six Sigma, and statistical methodologies to reduce waste and improve process capability.
•Identify, evaluate, and implement equipment, tooling, automation, and process enhancements to support operational objectives.
•Lead equipment qualification and validation activities, including Installation Qualification (IQ), Operational Qualification (OQ), and Performance Qualification (PQ).
•Partner with R&D and Product Development teams to ensure designs are manufacturable, scalable, and aligned with production capabilities.
•Conduct process characterization, Design of Experiments (DOE), Statistical Process Control (SPC), Measurement System Analysis (MSA), and capability studies to support robust manufacturing processes.
•Support technology transfer, scale-up activities, and new product introductions, ensuring successful transition into manufacturing operations.
•Ensure compliance with FDA Quality System Regulations (QSR), ISO 13485, Good Manufacturing Practices (GMP), and internal quality requirements.
•Lead risk assessments using Failure Mode and Effects Analysis (FMEA), Fault Tree Analysis, and other risk management tools.
•Support nonconformance investigations, Corrective and Preventive Actions (CAPA), engineering changes, and continuous process improvement initiatives.
Required Qualifications
Senior Level
•Bachelor's degree in Engineering and 4+ years of manufacturing engineering experience OR Master's degree in Engineering and 2+ years of manufacturing engineering experience OR PhD in Engineering.
Principal Level
•Bachelor's degree in Engineering and 7+ years of manufacturing engineering experience OR Master's degree in Engineering and 5+ years of manufacturing engineering experience OR PhD in Engineering and 3+ years of manufacturing engineering experience.
•Experience applying Lean Manufacturing and Six Sigma methodologies in a regulated manufacturing environment.
•Experience with advanced statistical tools, including DOE, SPC, MSA, and process capability analysis.
•Experience leading equipment qualifications and process validations (IQ/OQ/PQ).
•Knowledge of FDA QSR, ISO 13485, GMP, and quality system requirements.
•Experience supporting nonconformance investigations, CAPA activities, and engineering change implementation.
Preferred Qualifications
•Lean Six Sigma Green Belt or Black Belt certification.
•Experience with automation, digital manufacturing, Industry 4.0, or smart factory technologies.
•Experience using Minitab, JMP, Power BI, Python, or other advanced data analytics tools.
•Experience with Design for Manufacturability (DFM) and Design for Assembly (DFA) in partnership with R&D teams.
•Experience leading technology transfer, process scale-up, and new product introduction projects.
•Experience with supplier process development, qualification, and performance improvement initiatives.
•Project management experience, including cross-functional leadership of technical initiatives.
•Experience mentoring junior engineers and providing technical leadership across teams.
•Strong technical writing skills for protocols, validation reports, and regulatory documentation.
•Demonstrated success driving cost reduction, value engineering, and operational excellence initiatives.
For Baccalaureate degrees earned outside of the United States, a degree that satisfies the requirements of 8 C.F.R. § 214.2(h)(4)(iii)(A) is required.
U.S. Work Authorization & Sponsorship
At Medtronic, we are committed to fostering an environment where employees can thrive and make a meaningful impact. In alignment with our enterprise-wide workforce planning approach, U.S. work authorization sponsorship (H-1B, TN, J, etc.) is offered exclusively for Principal-level roles and above, where specialized expertise aligns with long-term business needs. Roles below the Principal level require candidates to possess unrestricted U.S. work authorization at the time of hire and for the duration of employment.
Benefits & Compensation
Medtronic offers a competitive salary and flexible benefits package. This position is eligible for a short-term incentive called the Medtronic Incentive Plan (MIP).

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