Expleo

Process Engineer - Automotive BiW

In short

Manufacturing/Process Engineer role at Expleo, based on a client's site in the West Midlands, supporting manufacturing process improvements for electrical propulsion/battery systems within a Body in White environment. The job covers assembly process and facility development, installation timing plans, build simulations, PFMEA and Control Plan work, equipment verification, and support for PCDS/APQP gateways. It demands hands-on manufacturing/engineering process experience, CAD skills (Catia V6, Teamcentre), and proven PFMEA/risk-analysis background, plus facility installation and launch experience.

# Overview
Expleo are seeking to recruit a Manufacturing Process Engineer to join our team based on a client's site in the West Midlands. Our team are supporting manufacturing process improvements within our client's electrical propulsion/battery systems.
Responsibilities
•Utilising your previous industry knowledge to help develop and implement assembly processes and facilities in line with our client's quality delivery and cost objectives.
•Support planning, development and implementation of installation timing plans with key suppliers.
•Help ensure a robust process planning, which includes build simulations and PFMEA's.
•Support assembly process & equipment verification at suppliers and at manufacturing facility.
•Support management activities through development and monitoring of timing plans.
•Support new model planning through development of process estimates against study requests.
•Manage technical issues and escalate where appropriate.
•Achieve equipment capability and availability targets.
•Support the resolution of technical issues where appropriate.
•Delivery of robust assembly processes and equipment to safety, quality and cost expectations.
•Support Product Creation and Delivery Systems (PCDS) and Advanced Product Quality Planning (APQP) to ensure gateway adherence.
•Adherence to all client systems and processes.
Qualifications
•Ideally, educated to Degree level, HNC / HND in Manufacturing Systems or a similar engineering discipline or have suitable industry experience.
Essential skills
•Ability to problem solve technical and manufacturing issues.
•Good IT skills and competent with MS Office Applications (PowerPoint, Excel, Word and Project).
•Ability to use CAD packages to review engineering drawings and models (Catia V6 & Teamcentre etc.).
•Understanding of safe automated and manual manufacturing system.
Experience
•Previous experience of Manufacturing / Engineering processes, tools and techniques, especially for within a Body in White environment.
•Proven PFMEA and Control Plan experience to lead structured risk analysis and develop comprehensive process controls.
•Experience of facility installation, project management, capability validation, commissioning and product launch.
Benefits
•Collaborative working environment – we stand shoulder to shoulder with our clients and our peers through good times and challenges.
•We empower all passionate technology loving professionals by allowing them to expand their skills and take part in inspiring projects.
•Expleo Academy - enables you to acquire and develop the right skills by delivering a suite of accredited training courses.
•Competitive company benefits.
•Always working as one team, our people are not afraid to think big and challenge the status quo.

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